Optimization of a High-Performance Wellhead Connector for Enhanced Natural Gas Extraction

Abstract

The development and Optimization of a high-performance wellhead connector for enhanced natural gas extraction was conducted. The paper presents the development of a structurally robust wellhead connector for providing natural gas recovery, utilizing advanced engineering design principles alongside finite element analysis (FEA) to ensure optimal performance and reliability. By leveraging FEA, the study effectively identifies weaknesses and areas for improvement in the connector's structure, ultimately leading to a refined, high-performance solution tailored to meet specific functional requirements. This paper demonstrates the importance of integrating analytical methods with practical applications to achieve superior outcomes in product development. The approach entails a comprehensive evaluation of material selection by API 6A standards, ensuring that all materials are suitable for high-pressure environments. The results indicate that the adapter is capable of withstanding pressures up to 5000 psi, demonstrating its durability in high-stress environments. Furthermore, it boasts a safety factor exceeding 2.0, which confirms its reliability under extreme conditions and ensures its longevity during prolonged use. This combination of high-pressure tolerance and a significant safety margin makes the adapter an excellent choice for applications requiring dependable performance. This research presents a comprehensive framework to enhance the structural integrity and manufacturability of wellhead equipment before its deployment in the field. Eventually, these developments contribute to improved effective productivity and protection in natural gas extraction processes.